Emerson digital cold chain: how IoT and AI reshape cold chain safety in 2025
Atualizado: novembro 23 2025
O Emerson digital cold chain is a game changer for food, pharmaceuticals and logistics. It combines real time sensing, cloud analytics and sustainable refrigeration to keep products safe from farm to fork. Recent surveys show that nine out of ten consumers worry about food safety and that around fifty million Americans get sick from food borne illnesses each year. By digitising the cold chain with connected sensors and data analytics, Emerson gives you continuous insights into temperature, umidade e localização, helping prevent spoilage and earn customer trust. This guide answers your questions about Emerson’s digital cold chain, explains its benefits and shows how to adopt these solutions in 2025.
How Emerson digital cold chain solutions enhance food safety and reduce waste – discover the role of IoT enabled sensors, real time monitoring and predictive analytics in safeguarding perishable goods.
Why IoT connectivity is crucial for Emerson digital cold chain performance – learn about 4G/5G upgrades, Cat M and NB IoT devices and cloud portals that ensure uninterrupted data flow.
What sustainability and energy efficiency features make Emerson digital cold chain stand out – explore energy saving compressors, eco friendly refrigerants and green logistics trends.
How Emerson digital cold chain transforms pharmaceutical logistics – see how ultra cold therapies, vaccines and biologics benefit from digital traceability.
Practical steps to implement Emerson digital cold chain technologies – a step by step roadmap for businesses to adopt IoT sensors, cloud software and sustainable equipment.
How do Emerson digital cold chain solutions enhance food safety?
Real time data protects perishables. Emerson’s digital cold chain uses IoT enabled sensors and cloud analytics to monitor temperatures continuously from the farm to the store. Traditional cold chains checked temperatures only at delivery, arriscando deterioração; today’s sensors provide constant insight. By integrating small wireless devices from its Locus Traxx and PakSense acquisitions, Emerson can track surface temperatures, humidity and location of food in transit. This end to end monitoring allows retailers and carriers to correct problems before food warms up, reducing waste and protecting consumers.
Por que isso importa: without real time visibility, each step in a food’s journey introduces opportunities for temperatures to exceed safe limits. Emerson’s survey found 87 % of consumers believe better data is necessary for food safety, e 85 % say better technology plays an important role. Eight out of ten shoppers are less likely to buy from stores that don’t use the latest cold chain technology. Para o seu negócio, adopting Emerson digital cold chain solutions can differentiate your brand and improve customer confidence.
Real time monitoring and traceability
Continuous monitoring tools form the backbone of the Emerson digital cold chain. Sensors record environmental conditions and send data to the cloud, enabling predictive analytics and instant alerts. Key components include:
| Sensor or platform | Data captured | Benefício para sua operação |
| Temperature/humidity sensors (Locus Traxx, PakSense) | Surface temperature, humidity and shock during transit | Alerts when product temperatures stray from safe ranges, allowing immediate corrective action |
| Location and GPS modules | Real time position, time stamps and shipment routes | Improves traceability and helps optimize routes for delivery efficiency |
| ProAct™ monitoring & Connect+ | Data from 17 000 retail sites and over 2 000 shipping vessels | Provides aggregated insights and a holistic view of your cold chain |
| Oversight 2 cloud portal | Temperatura, location and other shipment metrics | Allows remote access to shipment conditions and supports compliance documentation |
Practical tips for safer food handling
For local grocers: Install Emerson digital cold chain sensors in your walk in coolers and delivery trucks. Real time alerts help you respond quickly to equipment failures or door left open events, reduzindo a deterioração.
For logistics providers: Use ProAct™ monitoring and Oversight 2 to manage multiple shipments simultaneously. Set threshold alarms and enable predictive analytics to anticipate temperature deviations and reroute shipments if necessary.
For restaurants and small retailers: The Copeland™ X Line digital outdoor refrigeration unit provides reliable refrigeration for medium temperature walk in coolers and display cases. Its robust design suits convenience stores and food preparation areas, ensuring consistent temperatures despite frequent door openings.
Exemplo do mundo real: A produce distributor shipping berries across multiple states equipped each pallet with Locus Traxx sensors. The devices monitored temperature and humidity throughout the two week journey, and the Oversight 2 portal alerted staff when one trailer’s cooling unit malfunctioned. The team rerouted the shipment to a nearby warehouse, salvaging the product and maintaining quality. Customers received fresh berries and the distributor avoided costly spoilage.
Why is IoT connectivity essential in the Emerson digital cold chain?
Uninterrupted data flow keeps you proactive. Digital cold chains depend on reliable connectivity to transmit sensor data. Emerson monitors approximately 4.5 million connected pieces of equipment worldwide. As cellular providers phase out 2G and 3G networks, legacy devices risk losing coverage. Emerson’s digital cold chain responds by launching new devices that utilize Category M (Cat M) and Narrow Band IoT (NB IoT) tecnologias. These 4G/5G ready trackers ensure uninterrupted communication, bridging the gap between older networks and emerging standards.
Por que isso importa: e commerce growth has increased demand for precise cold chain management. Click and collect models introduced during the pandemic require refrigeration units that can handle high volumes and frequent door openings. Without reliable connectivity, you risk blind spots when your goods are most vulnerable. Adopting modern Cat M or NB IoT devices and cloud portals protects your investments and prevents disruptions.
Upgrading networks and devices for the 4G/5G era
| Tecnologia | Características | Benefits to your business |
| 4G/Cat M real time trackers | Use low power Cat M networks; backwards compatible with 4G networks | Extend battery life, support long term tracking and ensure coverage as 2G/3G sunsets |
| NB IoT devices | Operate on Narrow Band IoT frequencies; ideal for areas with weak coverage | Provide reliable transmission even in challenging environments, such as remote farms or rural logistics routes |
| Oversight 2 cloud portal | Centralizes shipment data, including temperature and location | Streamlines data management, supports predictive analytics and simplifies regulatory compliance |
| Connect+ enterprise management | Provides near real time access to information across multi site retail networks | Enables rapid response to equipment issues, improving service levels and reducing waste |
Tips for ensuring seamless connectivity
Assess your network coverage: Map your shipping routes and storage facilities to identify areas with weak cellular coverage. Choose Cat M devices for broad coverage and NB IoT where deeper penetration is needed.
Plan for the 2G/3G sunset: Inventory your existing trackers and schedule replacements with 4G/Cat M devices before network shutdowns occur. Emerson’s next generation trackers are designed to bridge this transition.
Centralize monitoring: Consolide dados de sensores, refrigeration units and fleet tracking into a single dashboard like Oversight 2. This reduces manual record keeping and improves decision making.
Estudo de caso: A regional grocery chain upgraded its fleet from 3G trackers to Emerson’s 4G/Cat M devices. Durante uma onda de calor no verão, the new trackers maintained uninterrupted data flow as the network load spiked. Staff received instant alerts when a truck door was left open, preventing a temperature excursion and saving an entire shipment of dairy products.
What are the benefits of sustainability and energy efficiency in Emerson digital cold chain systems?
Lower energy use, higher reliability. Emerson designs its Copeland™ compressors with digital modulation, enhanced vapor injection and integrated electronics to improve efficiency and extend equipment life. The company emphasizes energy efficiency and sustainability, helping refrigeration OEMs meet evolving regulatory standards. Its cold chain solutions offer best in class energy efficiency, higher reliability, lower life cycle costs and low global warming potential (PAG) refrigerantes. They also incorporate temperature monitoring and tracking to ensure product quality while minimizing environmental impact.
Por que isso importa: Food waste is a global problem; approximately 33–40 % of the world’s food is wasted annually, while about 800 million people face hunger. Food loss and waste account for roughly 8 % of global greenhouse gas emissions. Energy efficient cold chain systems reduce electricity consumption and emissions while improving profitability. Consumer demand for green logistics is rising, and regulations increasingly penalize high emission systems.
Designing sustainable cold chain infrastructure
| Sustainability feature | Exemplo | Como isso ajuda você |
| Digital modulation compressors | Copeland scroll compressors adjust capacity based on load | Reduce energy use and extend equipment life by avoiding constant on/off cycles |
| Low GWP refrigerants | Use natural refrigerants like R 290 or CO₂ | Lower environmental impact and comply with refrigerant regulations |
| Solar powered cold storage units | Solar installations provide power for rural cold storage | Cut operational costs and ensure reliable refrigeration in areas with unstable grids |
| Sustainable packaging and waste management | Copeland and Lumity solutions include food waste disposers that support hygienic disposal | Reduce landfill emissions and improve sanitation in foodservice settings |
| Green logistics practices | Adopt modular cold rooms and mobile refrigerators | Increase flexibility, reduce energy waste and support last mile delivery demands |
Practical tips for energy efficient operations
Invest in energy efficient compressors: Replace outdated compressors with digital modulation units that adjust capacity based on demand. The improved efficiency translates into lower energy bills and better temperature control.
Adopt natural refrigerants: Shift to low GWP refrigerants like CO₂ or hydrocarbons. These options meet regulatory requirements and reduce your carbon footprint.
Use solar where possible: If your facility is in a region with high electricity costs or unstable power, consider solar powered cold storage. Solar cold rooms reduce energy costs and offer reliable refrigeration.
Reduce food waste: Monitor expiration dates and inventory levels using IoT enabled platforms. Real time data helps you rotate stock and plan orders, minimizando o desperdício.
Exemplo: A convenience store chain installed Copeland X Line digital outdoor refrigeration units and switched to natural refrigerants. As contas de energia caíram 15 % in the first year, and customers appreciated the company’s commitment to sustainability. By integrating Locus Traxx sensors, the stores also tracked product temperatures continuously, reduzindo a deterioração.
How does Emerson digital cold chain improve pharmaceutical logistics?
Protecting life saving medicines with data. Biologics such as monoclonal antibodies, gene therapies and mRNA vaccines are extremely temperature sensitive. Even minor deviations outside validated ranges (tipicamente +2 °C a +8 °C or ultra low −20 °C to −80 °C) can render a product unusable. Industry reports estimate that up to 20 % of biologics shipments are lost each year due to cold chain failures. Emerson’s digital cold chain mitigates these risks by providing continuous temperature, umidade, shock and GPS data through embedded sensor networks. Cloud based monitoring platforms create compliant record archives and enable remote access. Predictive analytics detect equipment malfunctions and forecast temperature excursions, permitindo uma intervenção proativa.
Por que isso importa: The global biologics market is projected to exceed USD 720 bilhão por 2030, e 20 % of new drugs in development are gene and cell therapies that require ultra cold storage. Maintaining the integrity of these therapies is critical for patient safety and regulatory compliance. By digitizing pharmaceutical cold chains, Emerson helps reduce loss, enhance quality and streamline audits.
Maintaining quality for ultra cold and gene therapies
| Logistics challenge | Temperatura necessária | Digital solution | Beneficiar |
| Ultra cold COVID 19 vaccines | −70°C | IoT equipped containers and automated dry ice replenishment protocols | Maintains vaccine potency during global distribution and supports rapid scale up |
| Terapias celulares e genéticas | −80 °C a −150 °C | Portable cryogenic freezers with IoT tracking | Ensures patient specific therapies remain viable; provides chain of custody records |
| Decentralized clinical trials | +2 °C a −20 °C | Embedded sensors and cloud dashboards | Guarantees stability during multi country logistics, simplifying regulatory submissions |
| Routine biologics transport | +2 °C a +8 °C | Continuous temperature and location monitoring | Reduces waste by alerting handlers to temperature excursions and optimizes routes |
Tips for pharma cold chain success
Embed IoT sensors in every shipment: Use temperature, umidade, shock and GPS sensors to maintain visibility from manufacturing through delivery. Continuous data enables early intervention when conditions drift outside specifications.
Aproveite a análise preditiva: Employ machine learning to forecast potential excursions and plan preventive maintenance. This reduces unplanned downtime and ensures timely deliveries.
Digitalize documentação: Replace paper records with digital recipes and logs. Emerson’s DeltaV™ Workflow Management software provides electronic recipe authoring, execution and data capture. Digital records are searchable and exportable, minimizing contamination risks associated with paper.
Estudo de caso: During the global roll out of an mRNA vaccine, a pharmaceutical manufacturer used IoT equipped containers and cloud monitoring to ship doses at −70 °C. Predictive analytics alerted staff when dry ice levels dropped, and proactive replenishment prevented temperature excursions. The company recorded zero dose losses, demonstrating how Emerson digital cold chain technologies safeguard public health.
How to implement Emerson digital cold chain technologies in your business
Plano, deploy and optimize. Transitioning to a digital cold chain requires a strategic approach. Start by assessing your current infrastructure, identifying critical control points and setting measurable goals for safety, sustentabilidade e eficiência. Then select the right mix of sensors, refrigeration equipment and software. Finalmente, train your team and continuously refine your system using data insights.
Steps for successful deployment
| Etapa | Ação | Impact on your business |
| 1. Assess and map your cold chain | Audit current storage, transport routes and equipment. Identify where temperature excursions and product losses occur. | Establish baseline performance and prioritize improvements |
| 2. Select appropriate sensors and trackers | Choose temperature, humidity and GPS sensors tailored to your products and routes. Use Cat M or NB IoT devices for reliable connectivity. | Enables continuous monitoring and timely alerts |
| 3. Upgrade refrigeration equipment | Install energy efficient compressors and units like the Copeland X Line for walk in coolers. Consider solar powered units for remote locations. | Reduces operational costs and supports sustainability goals |
| 4. Integrate cloud monitoring platforms | Deploy Oversight 2 and Connect+ to centralize data and enable predictive analytics. | Improves decision making, compliance and customer service |
| 5. Train staff and refine processes | Educate employees on handling sensors, interpreting data and responding to alerts. Use data insights to adjust inventory levels and delivery schedules. | Fosters a data driven culture and continuous improvement |
Tips for a smooth transition
Comece com um projeto piloto: Implement Emerson digital cold chain solutions on a limited scale to validate performance and identify improvements before full rollout.
Engage cross functional teams: Involve logistics, operações, IT and sustainability teams early to ensure alignment and buy in.
Monitor ROI: Track metrics such as energy consumption, perda de produto, customer complaints and compliance costs. Use these data to justify further investments and demonstrate value.
Stay flexible: À medida que a tecnologia evolui, be prepared to update sensors, software and processes. Emerson’s portfolio offers scalable solutions that adapt to market changes.
Implementation example: A mid size seafood distributor mapped its existing cold chain and discovered frequent temperature excursions during last mile delivery. By deploying NB IoT sensors and upgrading to energy efficient refrigeration units, the company reduced spoilage by 25 % and cut energy bills by 10 %. Oversight 2 provided real time alerts and digital records, easing regulatory audits and improving customer satisfaction.
2025 latest Emerson digital cold chain developments and trends
Visão geral da tendência
A indústria da cadeia fria está evoluindo rapidamente, driven by technology, sustainability and shifting consumer demands. Key trends shaping the Emerson digital cold chain em 2025 incluir:
Automação e robótica: Labour shortages and rising costs are driving adoption of automated storage and retrieval systems and robotics. Sobre 80 % dos armazéns ainda não são automatizados, presenting huge potential for efficiency gains.
Sustentabilidade como valor fundamental: Stricter regulations and consumer expectations push energy efficient systems, renewable energy and sustainable packaging. The global food cold chain infrastructure accounts for around 2 % das emissões de CO₂, so green solutions are essential.
Real time tracking and end to end visibility: Adoption of advanced IoT devices and software provides continuous insights into location, temperature and condition of goods. Real time monitoring reduces spoilage and enhances regulatory compliance.
Modernizando a infraestrutura: Aging cold storage facilities are being upgraded with advanced refrigeration, automation and on site renewable energy. Investments in insulation and data collection improve efficiency and resilience.
IA e análise preditiva: Inteligência artificial otimiza rotas, prevê a demanda e prevê a manutenção do equipamento, enabling smarter decisions and lower costs.
Pharmaceutical cold chain growth: The pharmaceutical market continues expanding; gene and cell therapies require precise temperature control and digital traceability.
Investment in fresh food logistics: The North America food cold chain market is expected to reach $86.67 bilhão em 2025. Rising demand for plant based and organic foods drives last mile delivery innovations.
Data standardization and partnerships: Por 2025, 74 % espera-se que os dados logísticos sejam padronizados, facilitating integration across supply chains. Colaboração entre fabricantes, packaging suppliers and tech providers strengthens the ecosystem.
Último progresso em um olhar
4.5 million connected devices monitored: Emerson’s digital solutions business oversees millions of connected assets globally, enabling seamless data flow.
Launch of Cat M and NB IoT trackers: To bridge the 2G/3G sunset, Emerson introduced 4G/Cat M trackers that ensure uninterrupted monitoring.
Copeland X Line digital units: These outdoor refrigeration units support e commerce growth by providing reliable cooling for walk in coolers and display cases.
Oversight 2 portal upgrades: The cloud based portal offers real time shipment information, including temperature, location and environmental indicators.
DeltaV Workflow Management software: Recognized as “Industrial IoT Innovation of the Year” in 2025, this software digitizes recipe authoring, execution and record keeping for life sciences companies.
Inovações emergentes: Portable cryogenic freezers enable ultra low transport of biologics; blockchain provides tamper proof traceability; AI powered route optimization reduces transit times and predicts deviations; and reusable IoT sensors and digital twins are poised to define next generation cold chains.
Insights de mercado
The cold chain logistics equipment market was valued at USD 89.5 bilhão em 2024 and is expected to grow from USD 94.3 bilhão em 2025 para USD 179.8 bilhão em 2034, uma taxa composta de crescimento anual (Cagr) de 7.4 %. Demand for temperature sensitive products—including vaccines, Biologics, fresh produce and seafood—is driving investment in temperature controlled logistics. Rapid growth in e grocery and online food delivery fuels the need for efficient last mile cold storage and transport. Iniciativas de sustentabilidade, such as using low GWP refrigerants and renewable energy, are emerging as key differentiators. Technological innovation in IoT, AI and automation provides opportunities for smarter cold chain systems that deliver real time monitoring, predictive maintenance and traceability. Emerson is listed among the top players in the cold chain equipment market, highlighting its leadership in adopting advanced technology and sustainability practices.
Perguntas frequentes
Q1: What is the Emerson digital cold chain?
The Emerson digital cold chain is a network of sensors, cloud software and energy efficient refrigeration systems that monitor and manage temperature sensitive goods from production to delivery. It provides real time data on temperature, umidade e localização, enabling proactive interventions that reduce waste and ensure safety.
Q2: How do IoT sensors work in the Emerson digital cold chain?
IoT sensors such as Locus Traxx and PakSense devices record temperature, umidade, shock and GPS data. This information is transmitted via Cat M or NB IoT networks to cloud platforms like Oversight 2, where predictive analytics detect deviations and trigger alerts.
Q3: What are the benefits of Emerson digital cold chain solutions for small retailers?
Small retailers benefit from continuous monitoring that reduces spoilage, energy efficient refrigeration like the Copeland X Line unit, and cloud portals that simplify compliance and inventory management. Real time alerts allow quick response to equipment failures, preserving product quality and customer trust.
Q4: How does Emerson digital cold chain help meet regulatory compliance?
By digitizing temperature logs and incorporating predictive analytics, Emerson’s solutions provide auditable records that align with FDA and EMA requirements. Digital documentation and remote dashboards streamline inspections and reduce manual paperwork.
Q5: What steps should I take to start digitalizing my cold chain?
Begin with a thorough assessment of your current cold chain and identify pain points. Select sensors and refrigeration equipment suitable for your products, upgrade to 4G or NB IoT trackers, integrate data into cloud platforms, and train staff to use the new systems. Starting with a pilot project helps validate the benefits before full deployment.
Resumo e recomendações
Takeaways -chave:
Real time monitoring is essential – Emerson digital cold chain solutions give you continuous visibility of temperature and location, helping prevent spoilage and protect public health.
Connectivity upgrades are urgent – As 2G/3G networks are phased out, adopting Cat M and NB IoT devices ensures reliable data flow.
Sustainability drives long term value – Energy efficient compressors, low GWP refrigerants and solar power reduce costs and environmental impact.
Pharmaceutical logistics demand precision – IoT sensors, predictive analytics and digital documentation are critical for biologics and gene therapies.
Plan your implementation – Assess, selecione, upgrade and integrate to realize the full benefits of digital cold chain technologies.
PRÓXIMOS PASSOS:
To stay ahead in 2025, evaluate your cold chain operations and start adopting Emerson digital cold chain technologies. Identify where real time monitoring and energy efficiency can deliver the most value. Engage with experts to design a pilot, then scale up using data driven insights. Empower your team with training and harness predictive analytics to anticipate issues before they occur. By taking action now, you will enhance product safety, reduce waste and position your business for sustainable growth.
Sobre Tempk
Quem somos: Tempk is a leading provider of cold chain solutions that integrate IoT sensors, advanced analytics and energy efficient refrigeration. Our mission is to make temperature sensitive logistics safer, smarter and more sustainable. We draw on years of expertise to help businesses of all sizes implement digital cold chains that improve product quality and reduce operational costs.
Nossos pontos fortes: We offer a comprehensive suite of technologies—from real time trackers and cloud portals to custom refrigeration units—that can be tailored to your specific industry. Our team provides end to end support, including consultation, installation and ongoing monitoring. Em parceria com o Tempk, you gain access to industry leading innovation and a commitment to sustainability.
Chamado à ação: Ready to modernize your cold chain? Contact our experts today to discuss how Tempk’s Emerson digital cold chain solutions can be customized for your business. Junto, we’ll design a roadmap that maximizes safety, eficiência e sustentabilidade.
