Rigid HDPE ice bricks
Useful for EPP boxes, pendingin medis, tas pengiriman, and return loops that need durable shells, pembersihan mudah, penempatan tetap, and inventory control.
View reusable ice bricksCustom coolant systems for repeatable packouts
Custom PCM Packs & Ice Bricks for Cold Chain Shipping
Choose the phase point, PCM form, ukuran, kerang, metode pengkondisian, penempatan tetap, Label, and repeat-order requirements around your product limits and insulated shipper.
Start from product limitsSelect the phase behavior only after the acceptable temperature range is defined.
Fix every positionMatch brick or panel dimensions to the chamber, kantong, jangka pembagi garis, and packing sequence.
Control conditioningRecord how each PCM unit is prepared, dipentaskan, diperiksa, kembali, dan digunakan kembali.
Prepare your sample request
Build your PCM pack and ice brick brief
Select the shipment details your quality, logistik, and packing teams already know. Tempk can use the brief to recommend samples; the final phase point, kuantitas, and placement must be checked in the complete packout.
What needs to be customized?
Recommended starting configuration
Choose the operating form
Match the PCM format to the shipper and daily workflow
Rigid bricks, kantong fleksibel, and panel arrays solve different fit and handling problems. Select the form around usable chamber space and repeatability, not appearance alone.
Flexible PCM pouches
Useful when the coolant must fit narrow side gaps, lid spaces, or irregular payloads while limiting unused volume in a one-way shipper.
Compare PCM behaviorPCM panels or cartridges
Useful for fixed medical or high-value shippers where every panel position, keadaan pengkondisian, pemisah, and logger point is recorded.
Plan pharmaceutical packagingHybrid coolant packout
Combines rigid and flexible PCM, or PCM with another approved cold source, when the chamber needs both fixed capacity and gap-filling coverage.
Plan packout testingRepeat-order control
Keep the approved PCM system consistent after sampling
A repeatable packout depends on more than the coolant formula. The physical unit, kondisi awal, posisi, and operating checks must stay aligned with the tested assembly.
PCM identity
Fix the phase point, formulation reference, fill mass or volume, batch controls, and label used for the approved program.
Physical fit
Fix the outside dimensions, ketebalan, cangkang atau film, orientasi, number of units, and chamber clearance.
Starting condition
Record conditioning temperature, waktu pengkondisian minimum, batas pementasan, and how ready units are identified.
Pack-and-return process
Kontrol penempatan, pemisah, opening sequence, pembersihan, inspeksi, inventaris, and retirement of damaged units.
Choose by temperature requirement
Start with the handling range, then confirm the complete packout
Use these options to narrow the first samples. Final performance depends on the payload, Kuantitas PCM, pengkondisian, isolasi, penempatan, and route profile working together.
| Persyaratan pengiriman | PCM starting option | Placement and separation | What the sample should confirm |
|---|---|---|---|
| 2–8°C freeze-sensitive medicine | Conditioned PCM selected against the approved product limits, in a rigid panel, bata, or fixed pouch arrangement. | Use a separated payload chamber and prevent direct frozen-coolant contact unless the qualified design permits it. | Warmest and coldest product points, membekukan risiko, margin penundaan, pengulangan pengkondisian, and assembly accuracy. |
| 15–25°C suhu ruangan terkontrol | PCM phase behavior and starting condition chosen for both hot-season and cold-season protection. | Place units to buffer external exposure without creating a localized cold zone beside the payload. | Summer heat ingress, winter cold soak, handoff transitions, waktu pementasan, and seasonal operating instructions. |
| Chilled food or local delivery | Rigid ice bricks or PCM pouches sized to available bag or box space and the required delivery cycle. | Use pockets, jangka pembagi garis, or fixed top and side positions to stop movement, penumpasan, or direct contact with fragile food. | Kondisi kedatangan, kondensasi, tekanan produk, bag balance, frekuensi pembukaan, pembersihan, and refreezing workflow. |
| Rute beku | Subzero PCM or a hybrid system compared with other approved frozen cold sources and carrier constraints. | Distribute the cold source around the frozen chamber while protecting packaging, Label, and products from concentrated contact. | Payload warming, remaining cold source, penundaan rute, pressure or vapor considerations, Label, and receiver handling. |
Fit the coolant to the chamber
A PCM unit must fit the shipper after it is fully conditioned
Frozen or conditioned thickness, cap clearance, sudut-sudut yang dibentuk, posisi pembatas, payload removal, and packing speed can all change whether a brick works in practice.
Measure usable space
Share internal shipper and payload dimensions, tidak hanya ukuran karton luarnya saja.
Check dimensions after conditioning
Check the unit after conditioning for thickness, kebosanan, bugar, and surface condition.
Fix orientation
Use pockets, slot, Label, warna, or a packing diagram so operators repeat the same layout.
Protect the payload
Review separators and pressure points around cartons, botol, nampan, botol, dan label.
Conditioning and reuse
Design the operating routine together with the PCM
A good sample can still fail in daily use when a brick is only partly conditioned, staged too long, placed in the wrong slot, or returned without inspection.
Identify the right PCM set
Use a part number, warna, label, phase-point reference, and quantity list so different coolant families are not mixed.
Prepare every unit consistently
Define equipment, pola pemuatan, suhu pengkondisian, minimum time, batas pementasan, and readiness check.
Place and record the array
Use numbered positions, pemisah, a pack diagram, and logger locations that match the sample or approved assembly.
Membersihkan, memeriksa, and retire
Periksa kebocoran, cap or weld integrity, deformasi, kontaminasi, Label, and missing units before reconditioning.
Choose your custom options
Approve the PCM unit and the way it will be supplied
| Customization item | Decisions to provide | What the sample or approval should confirm |
|---|---|---|
| Phase point and formulation | Batas produk, pita sasaran, membekukan sensitivitas, profil musiman, reuse need, and material requirements. | Selected PCM reference, keadaan pengkondisian, thermal behavior in the complete packout, and agreed documentation. |
| Dimensions and capacity | Maximum length, lebar, ketebalan, chamber clearance, tata letak muatan, and required placement. | Conditioned fit, volume muatan yang dapat digunakan, orientasi, pocket or rack fit, dan kecepatan pengepakan. |
| Shell or pouch | Rigid HDPE, flexible film, panel construction, cap or weld, puncture exposure, dan proses pembersihan. | Ketahanan terhadap kebocoran, integritas penutupan, kondisi permukaan, penanganan, and compatibility with the intended operation. |
| Warna, label, and numbering | Kode warna, logo, product ID, phase-point label, instruksi pengkondisian, kode batang, and warning text. | Karya seni, print or label adhesion, scan area, operator clarity, and traceability through return and reuse. |
| Conditioning and pack instructions | Peralatan, suhu, waktu, memanggungkan, urutan perakitan, pemisah, logger points, dan menerima cek. | A repeatable SOP or packing diagram that trained operators can follow without changing the tested layout. |
| Carton and repeat supply | Units per carton, kemasan pelindung, rencana palet, export label, monthly demand, inspeksi, and reorder code. | Approved carton count, transit protection, pemeriksaan masuk, batch reference, and repeat-order specification. |
From samples to repeat orders
Approve the PCM system in stages
Confirm limits
Document the payload, batas suhu, rute, pengirim, dan kendala operasional.
Select candidates
Compare PCM phase behavior, membentuk, ukuran, pengkondisian, and chamber placement.
Check physical fit
Condition sample units and review pockets, jangka pembagi garis, ruang muatan, Label, dan kecepatan pengepakan.
Run the packout trial
Test the complete loaded shipper under the agreed ambient and route assumptions.
Approve repeat orders
Approve the unit specification, conditioning record, diagram pengepakan, rencana karton, and reorder code.
Complete the PCM packout
Continue planning the complete packout
Alat perencanaan
Pendingin & Referensi PCMCold Chain Packaging SelectorPemeriksa Risiko Rute Rantai DinginDesain Paket & PengujianProducts and applications
Reusable Ice Brick Range1200ml HDPE PCM Ice PlatePharmaceutical 2–8°C PackagingPaket Es Gel KhususSelection and handling guides
Choosing PCM Ice BricksKeeping Medicine Cold Without FreezingInformation to Prepare Before an RFQPaket gel, Dry Ice and PCM ComparedQualification reference: Healthcare and vaccine projects should follow the product owner’s quality requirements and applicable transport procedures. WHO/PQS recognizes PCM packs as coolant packs with phase-change temperatures other than 0°C, ketika ISTA 7E provides a framework for evaluating thermal transport packaging against external temperature exposure.
Questions before sampling
Custom PCM pack and ice brick FAQ
Is the coldest PCM always the safest choice?
TIDAK. A colder phase point can increase direct-contact or freezing risk for sensitive products. Select the PCM against the approved product limits, kondisi awal, isolasi, rute, and separation, then test the complete packout.
Can the PCM phase point be customized?
Project-specific PCM options may be discussed, but the requested phase behavior, kesesuaian, metode pengkondisian, kuantitas, and documentation must be reviewed before samples or bulk supply are approved.
Should we choose a rigid ice brick or a flexible PCM pouch?
Rigid bricks suit fixed, reusable layouts and easy cleaning. Flexible pouches fit narrow spaces and irregular payloads. The right choice depends on chamber dimensions, pressure points, penggunaan kembali, dan alur kerja pengepakan.
How many PCM bricks are needed?
There is no reliable universal number. Quantity depends on payload mass, suhu awal, shipper performance, unit phase behavior, profil lingkungan, durasi rute, penempatan, dan kondisi kedatangan yang dapat diterima.
Do PCM packs need conditioning instructions?
Ya. The approved packout should state conditioning equipment, suhu, minimum time, batas pementasan, pemeriksaan kesiapan, number of units, orientasi, and placement sequence.
Can used ice bricks be returned and reused?
They can support a reusable program when the return loop includes cleaning, inspeksi, inventaris, reconditioning, and retirement criteria for leaking, deformed, terkontaminasi, or unidentifiable units.
Ready to configure a PCM pack or reusable ice brick set?
Share the product limits, muatan, rute, pengirim terisolasi, conditioning equipment, preferred PCM form, menggunakan kembali model, kuantitas, and required test or approval records. Tempk can recommend samples and prepare an OEM quotation.