How to Choose the Best Dry Ice Wrap for Shipping?
Perkenalan: Keeping frozen goods or sensitive pharmaceuticals safe during transit requires more than just dry ice; it demands a highperforming wrap that slows sublimation, protects contents and vents gas safely. Itu best dry ice wrap for shipping depends on the product’s temperature range, journey length and environmental goals. Foil bubble liners, paperbased insulation and hybrid PCM/dryice systems are now widely used, replacing the old “newspaper only” approach. This guide explains how to select and pack wraps that keep your goods frozen, using facts from university safety guidelines and industry standards.

What makes a dry ice wrap effective for shipping? We’ll explore insulation materials, venting and how sublimation works.
Which wrap should you choose for different journey durations? Learn how foil bubble liners, foam and paperbased CelluLiner compare.
How to pack dry ice safely with the right wrap? Follow stepbystep instructions for layering dry ice and products.
What are the biggest mistakes to avoid? Avoid sealing containers airtight and positioning dry ice incorrectly.
What innovations are emerging in 2025? Discover ecofriendly wraps, hybrid PCM/dryice systems and IoT monitoring.
What Makes a Dry Ice Wrap Effective for Shipping?
Jawaban Langsung: An effective dry ice wrap insulates to slow sublimation, prevents direct contact with products and vents carbon dioxide gas safely. Es kering (karbon dioksida padat) sublimates at around –78,5 °C (–109 ° F.) and leaves no watery residue. To maximize its cooling power, the wrap must trap cold air while allowing CO₂ gas to escape. Foil bubble wrap and highperformance liners like Tempk’s CooLiner use metalized films and air bubbles to provide superior thermal insulation, while paperbased CelluLiner uses thousands of air pockets to slow heat transfer. Wrapping dry ice loosely in newspaper or brown paper helps pack the refrigerant tightly and slows sublimation, but without proper venting the package can rupture. A good dry ice wrap balances insulation, space efficiency and safety.
Deeper Explanation: Saat es kering menyublim, each kilogram absorbs more than twice the heat of water ice, making it ideal for keeping vaccines or frozen food below –20 °C. Namun, if the wrap traps too much CO₂ gas, pressure can build and rupture the container. University guidelines emphasize that dry ice must be packed tightly with newspaper or paper bags but never sealed in an airtight vessel. Foam or fiber liners provide thick insulation but can be bulky; foil bubble wraps offer a slim radiant barrier suitable for journeys under 24 jam. Paperbased liners like CelluLiner keep goods frozen up to 48 hours and are curbside recyclable. Choosing the best wrap involves matching these properties to your shipment’s needs—duration, temperature range and sustainability goals.
Choosing Between Foil Bubble Wrap and Other Insulation
Foil bubble wrap is a modern radiant barrier made from metalized film and air bubbles. Its reflective surface deflects heat, while the trapped air provides additional insulation. This makes it ideal for overnight or daylong shipments where weight and thickness must be minimized. Foam or fiber liners such as PopupLiner consist of flexible polyurethane encased in metalized sleeves; they offer robust insulation for up to 96 hours but take up more space. Paperbased CelluLiner uses biodegradable paper panels with thousands of air pockets, menyampaikan hingga 72 hours of refrigeration and 48 jam perlindungan beku. Each material has tradeoffs:
| Jenis Bungkus | Konstruksi & Isolasi | Durasi khas | Apa artinya ini bagi Anda |
| Foil Bubble Wrap (CooLiner) | Metalized films + air bubbles form a silver “bubble wrap” radiant barrier | ≤24 h | Lightweight and spaceefficient; perfect for overnight shipments or lastmile delivery |
| Foam/Fiber Liner (PopupLiner) | Two metalized sleeves with flexible polyurethane foam | Hingga 96 H | Heavyduty for long journeys; ideal for pharmaceuticals or meats traveling crosscountry |
| PaperBased Liner (CelluLiner) | Biodegradable paper panels with thousands of air pockets | 72 h didinginkan / 48 jam beku | Ecofriendly and curbside recyclable; suitable for meal kits and subscription boxes |
| Newspaper/ Brown Paper Wrap | Layers of newspaper or paper bags wrapped around dry ice | Perjalanan singkat (<24 H) | Lowcost and easy to source; must be combined with insulated box and venting |
Practical Tips to Identify the Right Wrap
Match shipping duration to liner thickness: For shipments up to 48 jam, A 1inch liner bekerja dengan baik; selama 48–72 jam, meningkat menjadi 1.5 inci; di luar 72 hours choose a robust solution like PopupLiner.
Consider product temperature requirements: Frozen goods need deeper insulation than chilled items. Use foil bubble wrap for refrigerated goods; upgrade to foam or CelluLiner for frozen shipments.
Pikirkan keberlanjutan: If your brand prioritizes environmental responsibility, choose recyclable or reusable wraps like CelluLiner or consider hybrid phasechange material (PCM)/dryice systems that reduce CO₂ emissions.
Account for shipment weight and space: Space is at a premium in air freight. Foil bubble wrap adds minimal thickness while foam liners take up more room but provide longer cold retention.
RealWorld Insight: Di dalam 2025, many mealkit companies switched from traditional styrofoam to paperbased CelluLiner to reduce waste. Customers appreciated that the liner could go directly into curbside recycling bins, and complaint rates dropped significantly because food stayed frozen for up to 48 jam.
Key Factors When Selecting Dry Ice Wrap
Jawaban Langsung: Lamanya, kisaran suhu, container size, regulatory limits and environmental impact determine the best dry ice wrap for your shipment. The longer and colder the journey, the thicker and more robust your insulation must be. Untuk pengiriman dibawah 24 jam, foil bubble wrap often suffices; for 24–48 hours use a 1inch foam or fiber liner; di luar 72 hours choose heavier PopupLiner. Always verify that your wrap allows CO₂ gas to vent and meets hazardous materials rules.
Detailed Considerations:
Durasi Pengiriman: The time your package spends in transit directly affects how much dry ice you need and how thick your liner should be. Temperaturecontrolled packaging experts advise 1 inch of insulation for shipments up to 48 jam dan 1.5 inches for 48–72 hours. Longer durations require robust liners like PopupLiner.
Persyaratan suhu: Vaksin, biologics and gene therapies often need to stay below –70 °C. Foil bubble wrap cannot maintain such extreme temperatures for extended periods, so pair it with thicker foam or hybrid PCM/dryice systems. For foods that only need to stay below 0 ° C., foil bubble wrap or CelluLiner is sufficient.
Payload Size & Membentuk: Large shipments may benefit from modular or scored wrap sections that conform to irregular loads. Smaller parcels can use preformed pouches or bricks; ensure minimal air space to slow sublimation.
Kepatuhan & Batas berat: Air transport restricts dry ice weight to five pounds per parcel, so choose lightweight wraps to maximize coolant. Always label shipments “Carbon Dioxide, padat (es kering)” and list net weight.
Tujuan keberlanjutan: Reusable or recyclable wraps like CelluLiner and hybrid PCM systems reduce waste and longterm costs. Evaluate whether the cost premium aligns with your corporate sustainability objectives.
Selecting Wraps by Journey Length
| Journey Length | Recommended Wrap | Alasan |
| Sameday / <24 H | Foil bubble wrap (CooLiner) | Lightweight barrier reflecting radiant heat; pairs with 5–10 lbs dry ice for quick trips |
| 24–48 h | 1inch foam/fiber liner or paperbased CelluLiner | Balances insulation and space; keeps goods refrigerated or frozen up to two days |
| 48–72 jam | 1.5inch foam/fiber liner (PopupLiner) | Extra thickness provides prolonged cold retention and reduces risk of thaw |
| >72 H | PopupLiner or hybrid PCM/dryice system | Robust insulation and reusable components for extended or international journeys |
Pertimbangan Lingkungan
Keberlanjutan menjadi semakin penting. Dry ice sublimation emits CO₂ but leaves no solid waste. Paperbased liners like CelluLiner offer curbside recyclability, while reusable foam liners reduce packaging waste over multiple trips. Hybrid PCM/dryice systems lower total dry ice usage by precooling shipments with PCMs and supplementing with dry ice during the coldest portion. Evaluate your carbon footprint and disposal costs when choosing wraps.
Comparing Different Types of Dry Ice Wraps
Jawaban Langsung: Dry ice wraps fall into four main categories: simple paper wraps, foil bubble wraps, foam/fiber liners and paperbased liners. Paper wraps offer lowcost insulation for short trips but provide minimal barrier and require careful venting. Foil bubble wraps consist of reflective metalized film and air bubbles that provide a thin yet effective radiant barrier. Foam/fiber liners like PopupLiner use flexible polyurethane and provide longlasting insulation, while paperbased liners like CelluLiner offer ecofriendly insulation using thousands of air pockets.
Perbandingan Terperinci:
Newspaper and Brown Paper Wraps: Traditional guidance from universities suggests wrapping dry ice with newspaper or brown paper bags to pack it tightly and slow sublimation. This method is inexpensive and readily available, but by itself it cannot maintain ultracold temperatures for long durations. Paper wraps should always be used within an insulated cooler and must allow CO₂ gas to escape.
Foil Bubble Wrap (CooLiner): This wrap uses metalized films laminated onto air bubbles; the reflective surface deflects radiant heat, while the trapped air slows conduction. Foil bubble wraps are thin, easy to handle and ideal for shipments under 24 jam. They pair well with dry ice pellets or slabs to maintain subzero temperatures. Namun, because the material is singleuse and often not recyclable, some companies consider more sustainable alternatives.
Foam/Fiber Liners (PopupLiner): These multilayer liners consist of two metalized sleeves with a flexible polyurethane foam core. They offer superior insulation for up to 96 hours and can collapse for storage, saving warehouse space. PopupLiner panels lock together inside cartons and maintain frozen temperatures during crosscountry shipments. They require more space and cost but are reusable for many cycles.
PaperBased Liners (CelluLiner): CelluLiner uses biodegradable paper panels with thousands of small air pockets. This structure slows heat transfer, allowing shipments to stay refrigerated up to 72 hours or frozen up to 48 jam. Curbside recyclability provides a sustainable solution for meal kits and subscription services. While not as longlasting as foam liners, CelluLiner meets many businesses’ environmental goals.
Hybrid PCM/DryIce Wraps: Emerging wraps integrate PCM panels that maintain specific temperature setpoints with pockets of dry ice for initial cooling. These systems deliver stable temperatures and reduce total dry ice usage. They are reusable and nonhazardous, though initial costs are higher.
Meja: Wrap Types and Suitability
| Jenis Bungkus | Kasus Penggunaan Khas | Pro | Kontra |
| Newspaper/Paper Bags | Short local shipments, small frozen items | Biaya rendah, mudah untuk sumber, adds padding | Isolasi yang buruk, must vent gas, not suitable beyond 24 H |
| Foil Bubble Wrap | Overnight pharmaceuticals, quick frozen food deliveries | Thin radiant barrier; reflects heat; easy to pack | Sekali pakai; not recyclable in all areas; <24 h limit |
| Foam/Fiber Liners | Sampel biologis, hidangan laut, meat on multiday journeys | Superior insulation up to 96 H; dapat digunakan kembali; collapsible | Lebih besar, lebih berat; Biaya dimuka yang lebih tinggi |
| PaperBased Liners (CelluLiner) | Kit makan, grocery subscriptions, ecofriendly brands | Curbside recyclable; hingga 48 jam beku; thousands of air pockets | Slightly bulkier than foil; may saturate if condensation occurs |
| Hybrid PCM/DryIce Systems | Uji klinis, beban suhu campuran | Stable midrange temperatures; reduces dry ice usage; dapat digunakan kembali | Biaya awal yang lebih tinggi; needs careful conditioning |
How to Pack Dry Ice Safely with the Right Wrap
Jawaban Langsung: Follow a layered packing method: membekukan produk, gunakan wadah terisolasi, separate dry ice from items with cardboard or foam, mengisi kekosongan dengan kertas, and allow venting. University guidelines instruct placing frozen samples in ziplock bags, wrapping dry ice in paper and placing it at the bottom of the cooler, layering newspaper over the dry ice, then adding the product and padding with crumpled paper. This ensures the cold emanates from the dry ice while preventing direct contact and freezer burn.
Detailed StepbyStep Instructions:
PreChill Items: Freeze all products before packing to reduce thermal load. Prechilled items require less dry ice to maintain target temperature.
Prepare the Container: Use an insulated cooler or box with at least 1 inch of foam or fibre insulation for shipments up to 48 jam. Avoid containers with airtight seals; dry ice must vent.
Bungkus Es Kering: Break dry ice into slabs or pellets as needed. Wrap each piece in paper or place in a breathable pouch to slow sublimation. Avoid plastic bags that could become brittle.
Lapisi Es Kering: For many shipments, place wrapped dry ice at the bottom of the container and add a cardboard or foam spacer. Add another layer of dry ice on top of the product for long trips (metode sandwich). Always leave space above the dry ice for gas to vent.
Insert Products: Place sealed products (botol, makanan, or breastmilk) into the container. For delicate items, use secondary packaging or small insulated boxes.
Isi Kekosongan: Fill empty spaces with crumpled newspaper, paper peanuts or recycled kraft paper to reduce air volume and slow sublimation.
Vent and Seal: Close the insulated container but do not tape it airtight. Alih-alih, secure the outer carton with packing tape along the seams while leaving ventilation channels open.
Label dan Dokumen: Clearly mark the box with “Dry Ice (Dan 1845),” noting the net weight of dry ice. Include “Perishable – Keep Frozen” instructions and comply with DOT/IATA labels.
Contoh: Shipping Frozen Milk with Dry Ice
Stanford Medicine’s breastfeeding guide provides a practical example for packing frozen milk with dry ice. After placing bottles of milk into ziplock bags and sealing them, the instructions recommend wrapping dry ice in paper, placing it in the bottom of the cooler, layering newspaper over the ice, positioning the milk bags on top, and padding the bottles with more crumpled newspaper. This method prevents direct contact, maintains cold, and utilizes newspaper both as an insulator and as a cushion.
Pro Packing Tips and Solutions
Use cardboard separators: Cardboard or foam pieces between dry ice and products prevent freezer burn and physical damage.
Keep the lid loose: Do not tape down the lid to the Styrofoam box; gas needs to escape to prevent pressure buildup.
Avoid placing dry ice at the bottom alone: Udara dingin tenggelam, so place dry ice both above and below items for even cooling.
Kenakan perlengkapan pelindung: Always handle dry ice with gloves and safety goggles to prevent frostbite.
Choose the right amount: Use approximately 5–10 lbs of dry ice per 24 jam transit, depending on container size and insulation.
Include a thermometer: Insert a temperature strip or data logger to monitor internal temperatures; adjust future shipments based on data..
Safety Guidelines and Common Mistakes to Avoid
Jawaban Langsung: Jangan pernah menyegel es kering dalam wadah kedap udara, avoid wrapping it in plastic, and fill voids with paper or other materials to slow sublimation. Dry ice sublimates to gas; Jika terjebak, gas buildup can cause rupture. Handlers should wear cryogenic gloves and safety goggles. Shipping carriers restrict the amount of dry ice per parcel to 5 lbs for air transport, so overpacking can lead to regulatory violations.
Do’s and Don’ts for Dry Ice Wraps
| Tindakan | Melakukan | Jangan |
| Wrap material | Use newspaper or brown paper to wrap dry ice and pack tightly; use cardboard separators | Do not wrap dry ice in plastic or airtight bags; they can burst |
| Pilihan isolasi | Match wrap to duration: foil bubble for <24 H; CelluLiner or foam for longer | Don’t rely solely on newspaper for multiday trips; it lacks insulation |
| Ventilasi | Leave vent holes or loose flaps so CO₂ gas can escape | Do not tape the insulated box shut or use airtight containers |
| Penentuan posisi | Layer dry ice above and below goods; use spacers for even cooling | Don’t place all dry ice at the bottom; cold air won’t circulate |
| Void filling | Fill empty space with crumpled paper or peanuts to slow sublimation | Don’t leave air gaps; empty space accelerates heat transfer |
| Penanganan | Kenakan sarung tangan, goggles and protective clothing when handling dry ice | Don’t touch dry ice with bare skin; frostbite can occur |
Kesalahan Umum
Menyegel pendingin kedap udara: Many novices tape down every seam of the box. This can cause a pressure buildup as dry ice sublimates.
Isolasi tidak memadai: Using only newspaper without a proper liner results in rapid sublimation. Always pair paper wraps with an insulated container.
Mengemas es kering secara berlebihan: Too much dry ice can freeze products that only need refrigeration. Use the appropriate weight (5–10 pon per hari).
Ignoring carrier guidelines: Regulations limit dry ice weight per parcel and require proper labeling.
Forgetting to monitor temperature: Without a temperature indicator, you won’t know if your goods thawed during transit. Use thermometers or data loggers.
Perkembangan dan Tren Terkini untuk 2025
Ikhtisar Tren: The dry ice wrap landscape in 2025 sedang berkembang pesat. Sustainability drives the adoption of recyclable liners, while hightech sensors and hybrid systems improve coldchain reliability. The shift from oneoff packaging to reusable systems reduces waste and longterm costs. Pada saat yang sama, regulations are tightening around CO₂ emissions, prompting companies to explore alternatives like PCM or closedloop CO₂ capture. Here are notable trends:
Sekilas Kemajuan Terbaru
Curbside Recyclable Insulation: Products like CelluLiner use biodegradable paper with air pockets to achieve 72 hours of refrigerated protection while being fully recyclable. Major meal kit and grocery subscription services have adopted them.
Collapsible Foam Liners: PopupLiner’s twopiece design collapses for storage and assembles quickly, menawarkan hingga 96 jam retensi dingin. Companies reduce warehouse space and shipping volume by 75 %.
Hybrid PCM/DryIce Systems: Combining PCMs that maintain 2–8 °C or –20 °C with dry ice for the initial cooling phase reduces total dry ice usage and provides stable midrange temperatures.
IoT Temperature Monitoring: Smart sensors integrated into wraps send realtime temperature data to shippers, enabling proactive interventions and compliance with 21 Bagian CFR 11 data requirements.
Lightweight Fiber Coolers: Innovations in fiberbased coolers and vacuum insulation panels offer high thermal resistance with lower weight, mengurangi biaya pengiriman dan dampak lingkungan.
Wawasan pasar
Demand for sustainable coldchain solutions is soaring. Consumers and regulatory bodies pressure companies to reduce singleuse plastics and CO₂ emissions. Businesses are therefore investing in recyclable liners, sistem hibrida, and reusables. Pada saat yang sama, the cost of dry ice fluctuates with CO₂ supply; diversifying to PCM reduces supply risk. International shipments face stricter regulations on hazardous materials, making nonhazardous PCM systems attractive. Akhirnya, the rise of directtoconsumer eCommerce has increased the volume of small frozen shipments, encouraging carriers to develop specialized packaging programs that standardize wraps and simplify compliance.
Pertanyaan yang sering diajukan
Pertanyaan 1: What is the best dry ice wrap for short overnight shipments?
Untuk pengiriman dibawah 24 jam, foil bubble wrap like CooLiner provides a lightweight radiant barrier that, when combined with dry ice, keeps contents frozen without adding bulk. Ensure the container has at least 1 inch of insulation and fill voids with paper to slow sublimation.
Pertanyaan 2: Can I wrap dry ice in plastic or foil?
TIDAK. Plastic bags become brittle and can burst under low temperatures; aluminum foil can trap gas. Wrap dry ice in newspaper or place it in a breathable pouch. Always allow CO₂ gas to vent.
Pertanyaan 3: How much dry ice should I use per day of shipping?
Aturan umumnya adalah 5–10 pon es kering per 24 jam, depending on container size and insulation quality. Tambahkan 20–25 % extra to account for delays and warmer ambient temperatures.
Pertanyaan 4: Are paperbased liners strong enough for frozen shipments?
Ya. CelluLiner’s paper panels contain thousands of air pockets that provide up to 48 hours of frozen perlindungan. They are curbside recyclable and ideal for meal kits or grocery deliveries.
Pertanyaan 5: What’s a hybrid PCM/dryice wrap and when should I use it?
Hybrid wraps combine phasechange materials that maintain specific temperature ranges (MISALNYA., –20 °C atau 2–8 °C) with a small amount of dry ice for initial rapid cooling. Mereka dapat digunakan kembali, tidak berbahaya, and suitable for shipments requiring stable temperatures over several days.
Pertanyaan 6: How do I dispose of dry ice and used wraps responsibly?
Biarkan es kering yang tidak terpakai menyublim di tempat yang berventilasi baik, jauh dari manusia dan hewan peliharaan. Recycle paperbased liners curbside if accepted. Foam liners can often be returned to the supplier for reuse; check local recycling programs.
Pertanyaan 7: Apakah saya memerlukan pelatihan khusus untuk mengirim dengan es kering?
Ya. Because dry ice is a hazardous material for air transport, shippers must follow DOT/IATA rules and may need training. Many carriers provide guidelines and training resources.
Ringkasan dan Rekomendasi
Kunci takeaways: Memilih best dry ice wrap for shipping hinges on matching insulation to shipment duration, maintaining proper ventilation and prioritizing safety. Foil bubble wrap suits short shipments; foam or paperbased liners extend protection up to 96 jam. Always wrap dry ice in paper, fill voids with crumpled material, and avoid airtight seals. Sustainable options like CelluLiner and hybrid PCM/dryice systems are gaining traction as companies seek to reduce waste.
Rencana aksi:
Nilai kebutuhan pengiriman Anda: Determine duration, temperature range and payload size.
Choose an appropriate wrap: For short journeys, opt for foil bubble wrap; for multiday trips, invest in foam, fiber or paperbased liners.
Use proper packing techniques: Lapisi es kering, separate products with spacers and fill voids with paper.
Ikuti aturan keselamatan dan kepatuhan: Kenakan perlengkapan pelindung, vent containers and adhere to dry ice weight limits.
Jelajahi solusi berkelanjutan: Consider reusable or recyclable wraps or hybrid PCM/dryice systems to reduce environmental impact.
Pantau dan sesuaikan: Gunakan pencatat suhu; review data to optimize future shipments.
Tentang tempk
Latar Belakang Perusahaan: Tempk adalah inovator terkemuka dalam pengemasan rantai dingin, providing solutions for food, pharmaceuticals and research materials. Our product range includes foil bubble wraps, reusable foam liners and ecofriendly paperbased insulation. Through continuous R&D, we develop packaging that balances performance, keberlanjutan dan biaya. With inhouse thermal testing and 2025ready designs, we help customers maintain precise temperatures across thousands of miles.
Keunggulan Kami: We offer customizable insulated box liners, validated coldchain shippers and hybrid PCM/dryice solutions that reduce waste and cut transportation costs. Our expert team can help you design packouts tailored to your shipment duration, payload and compliance requirements.
Panggilan untuk bertindak: Contact Tempk’s coldchain specialists to discuss your shipping challenges and receive a personalized packaging plan. We’ll help you choose the best dry ice wrap for your application and ensure compliance with 2025 peraturan.