Producing a qualified kotak isolasi involves multiple steps, Dari desain dan pemilihan material hingga manufaktur dan kontrol kualitas. Berikut ini adalah proses umum untuk memproduksi kotak isolasi berkualitas tinggi:
1. Fase desain:
-Analisis persyaratan: Pertama, Tentukan tujuan utama dan target permintaan pasar dari kotak yang terisolasi, seperti pengawetan makanan, Transportasi Farmasi, atau berkemah.
-Desain Kinerja Termal: Hitung kinerja isolasi yang diperlukan, Pilih bahan yang sesuai dan desain struktural untuk memenuhi persyaratan kinerja ini. Ini mungkin termasuk memilih jenis bahan isolasi dan bentuk kotak tertentu.
2. Pemilihan materi:
-Bahan isolasi: Bahan isolasi yang umum digunakan termasuk polystyrene (EPS), busa poliuretan, dll.. Bahan -bahan ini memiliki kinerja isolasi termal yang baik.
-Bahan shell: Pilih bahan yang tahan lama seperti polietilen dengan kepadatan tinggi (HDPE) atau logam untuk memastikan bahwa kotak isolasi dapat menahan keausan dan dampak lingkungan selama penggunaan.
3. Proses pembuatan:
-Pembentukan: Menggunakan cetakan injeksi atau teknologi cetakan pukulan untuk memproduksi cangkang dalam dan luar kotak isolasi. These technologies can ensure that the dimensions of the parts are accurate and meet the design specifications.
-Assembly: Fill the insulation material between the inner and outer shells. In some designs, insulation materials may be formed by spraying or pouring into molds to solidify.
-Sealing and reinforcement: Ensure that all joints and connection points are tightly sealed to prevent heat from escaping through the gaps.
4. Surface treatment:
-Coating: To enhance durability and appearance, the outer shell of the insulation box may be coated with a protective layer or decorative coating.
-Identification: Print the brand logo and relevant information, such as insulation performance indicators, usage instructions, dll..
5. Quality control:
-Testing: Conduct a series of tests on the insulation box, including insulation performance testing, durability testing, and safety testing, to ensure that each product meets the established standards.
-Inspection: Conduct random sampling on the production line to ensure the consistency of quality of all products.
6. Packaging and Shipping:
-Packaging: Use appropriate packaging materials to ensure the safety of the product during transportation and prevent damage during transportation.
-Logistik: Arrange appropriate transportation methods according to customer needs to ensure timely delivery of products.
The entire production process requires strict management and high standards of execution to ensure that the quality and performance of the final product meet expectations, compete in the market, and meet consumer needs.
