Made to fit your shipping carton

Liners aislantes a medida para cajas de envío de cadena de frío

Turn an existing corrugated carton into a compact thermal shipper with a liner sized around the real box interior, carga útil, coolant positions, closure and packing workflow.

Build a liner specification
Fit the actual cartonUse measured internal dimensions, not nominal outside size.
Protect usable volumeAccount for liner thickness, pliegues, coolant and payload clearance.
Ship and pack efficientlyChoose flat-pack, kitted or pre-assembled supply.

Prepare a sample request

Crear especificación de liner aislante para caja

Enter the carton measurements and select the operating conditions that matter. Tempk can use this brief to prepare a liner structure and sample plan for fit and thermal review.

Measured carton interiorLength x width x height

Include in the custom scope

Send one assembled carton sample or its dieline when possible. Final fit allowance depends on board thickness, carton squareness, construcción del revestimiento, folds and packing speed.

Suggested sample direction

Liner plegable a medida para paquete

    Measure before material selection

    Trabajar desde el interior de la caja hasta la cámara útil

    The liner must fit the box and still leave enough room for product, refrigerante, dividers and closure. A nominal carton size rarely captures board thickness, manufacturing variation or flap interference.

    Internal lengthAncho internoInternal height
    Usable payload chamber
    after liner, folds and closure

    1. Medir la caja armada

    Record internal length, width and height at more than one point. Note board grade, flauta, flap layout and any bowed panels.

    2. Reservar espacio para el espesor del liner

    Espuma, burbuja, espesor del tablero, corner overlaps and top closure all reduce the clear internal chamber.

    3. Comprobar el packout cargado

    Confirm payload removal, coolant clearance, control de vacío, closure pressure and carton shape with the actual product format.

    Usar el Box Liner Sizing Tool to organize basic measurements. The final cutting size should still be confirmed from a physical sample or approved dieline.

    Choose how the liner is assembled

    Ajustar el formato del liner a la estación de embalaje

    Fold pattern affects corner coverage, tiempo de embalaje, flat-pack volume, moisture paths and how consistently operators can close the carton.

    Fast setup

    Liner plegable de una pieza

    A scored liner opens inside the carton and reduces the number of loose parts at the packing station.

    El mejor punto de partida
    Repeat parcel cartons with a stable size and a simple loading sequence.
    Confirmar
    Fold memory, corner overlap, top closure and flat-stack height.
    Ajuste flexible

    Set de liner multipanel

    Separate panels can adapt around unusual carton proportions or create different wall and lid constructions.

    El mejor punto de partida
    Large cartons, low initial volumes or projects comparing insulation combinations.
    Confirmar
    Part count, marcas de orientación, brecha, assembly time and missing-panel risk.
    Contained insert

    Inserto de bolsa o tablero laminado

    A pouch can simplify moisture containment; a foil-laminated board insert can add shape and defined folds.

    El mejor punto de partida
    Wet loads, small parcels or packouts that need a more self-supporting cavity.
    Confirmar
    Seam position, riesgo de pinchazo, drenaje, lid overlap and product removal.

    Define what will be quoted

    Especificar el liner como componente completo suministrado

    Material name alone is not enough for repeat purchasing. The drawing, layer construction, pliegues, costuras, tolerances and packing method should be controlled together.

    Artículo de especificaciónChoices to defineWhat to check in the sample
    Carton and fitMeasured internal dimensions, carton board, liner outer dimensions, assembly clearance and orientationEasy insertion without buckling, gaps or excessive outward pressure on the carton.
    Thermal constructionFoil-faced EPE foam, papel de burbujas, foil-laminated board or an agreed paper/fiber conceptLayer identity, espesor, edge condition, compression and consistency across panels.
    Fold and seamOne-piece score pattern, conjunto de paneles, pouch seam, corner overlap, lid style and joining methodNo unintended open corner, snag, sharp edge or assembly ambiguity.
    control de humedadSurface film, sealed seam, bolsa de revestimiento, base absorbente, leak containment and venting decisionCondensation path, wet-out, punción, label adhesion and carton strength after the route.
    Coolant integrationArriba, side or base positions; bolsillos; divisores; capas de buffer; pack size and removal methodStable coolant placement without crushing product or preventing closure.
    IdentificaciónLogo, color, liner size code, fold marks, part number, batch label and packing instructionOperators can select, orient and fold the correct liner without guesswork.
    Supply packFlat-stack quantity, bundle size, carton kit, patrón de paleta, moisture wrap and storage conditionAcceptable warehouse cube, unpacking time, panel flatness and damage rate.

    Plan the supply form

    Comparar el precio del liner con embalaje y volumen de flete

    A liner that performs well but arrives in bulky pre-assembled form may create avoidable inbound freight and warehouse pressure. Review the full packing operation before approving supply.

    1

    Empaque plano

    Lowest assembled volume at receipt and suited to palletized bulk supply. Check fold memory, operator setup time and bundle protection.

    2

    Kit de caja

    Liner and matching carton are packed as one controlled set. Check part identification, kit completeness and replenishment workflow.

    3

    Preensamblado

    Reduces folding at the shipping station but increases transport and storage cube. Check nesting, shape recovery and handling damage.

    Approve the liner in stages

    Comprobar ajuste y operación antes del ensayo térmico cargado

    Separating fit, pack-station and performance checks makes design changes easier to understand and avoids spending a thermal test on a liner that operators cannot assemble consistently.

    Puerta 1

    Muestra cortada

    Confirmar dimensiones, pliegues, costuras, superposición de la tapa, carton insertion and the minimum usable chamber.

    Puerta 2

    Prueba de embalaje

    Time the assembly, load real product and coolant, check closure pressure and observe operator errors.

    Puerta 3

    Prueba de temperatura con carga

    Use the agreed payload, starting conditions, refrigerante, ambient profile and sensor positions.

    Puerta 4

    Revisión de tránsito

    Inspect liner movement, punción, wet-out, fuerza del cartón, product condition and receiving steps.

    From drawing to repeat supply

    Desarrollar el liner OEM en torno al packout real

    Paso 1

    Medida

    Provide an erected carton, dimensiones internas, board details and required payload space.

    Paso 2

    Elegir estructura

    Set the material direction, patrón de plegado, cierre, moisture control and coolant positions.

    Paso 3

    Muestra cortada

    Revisar el ajuste, asamblea, volumen utilizable, labels and the loaded packing sequence.

    Paso 4

    Probar packout

    Check the agreed thermal route plus handling, condensation and carton integrity.

    Paso 5

    Liberar pedido

    Approve the drawing, tolerancias, bundle quantity, pallet pack, artwork and reorder code.

    Before requesting a sample

    Preguntas sobre liners de caja a medida

    Should I send the carton outside or inside dimensions?

    Send measured internal length, width and height from an erected carton. Also provide the outside size, board grade or dieline when available so fit and shipping cube can be reviewed together.

    How much payload space will the liner remove?

    That depends on material thickness, pliegues, corner overlaps, lid design and assembly clearance. Tempk can confirm usable chamber dimensions on the cut sample rather than relying on a generic deduction.

    Which liner material is best?

    The choice depends on route duration, condición objetivo, humedad, manejo, required rigidity, objetivos de eliminación, packing speed and cost. Compare the complete packout under the intended route conditions.

    Can liners be supplied flat-packed?

    Sí. Folding and multi-panel liners can be bundled flat to reduce storage and inbound freight volume. Bundle size, fold recovery and assembly time should be approved with the sample.

    Can Tempk add a logo or folding instructions?

    Identification labels, size codes, marcas de orientación, printed instructions and selected branding options can be included after the liner drawing and supply pack are confirmed.

    Do custom liners include coolant?

    The liner can be designed around defined gel packs, ladrillos de hielo, PCM or other suitable coolant positions. Coolant quantity and placement should be confirmed with the actual payload and route test.

    ¿Listo para ajustar un liner aislante a su caja?

    Share the erected carton dimensions, carga útil, ruta, refrigerante, moisture exposure and order quantity. Tempk can prepare a liner sample direction and OEM quotation.