1. Aufgerichteten Karton messen
Record internal length, width and height at more than one point. Note board grade, flute, flap layout and any bowed panels.
Made to fit your shipping carton
Isolierte Kartonliner nach Maß für den Kühlkettenversand
Turn an existing corrugated carton into a compact thermal shipper with a liner sized around the real box interior, Nutzlast, Kühlmittelpositionen, closure and packing workflow.
Fit the actual cartonUse measured internal dimensions, not nominal outside size.
Protect usable volumeAccount for liner thickness, Falten, coolant and payload clearance.
Ship and pack efficientlyChoose flat-pack, kitted or pre-assembled supply.
Prepare a sample request
Spezifikation für isolierte Kartonliner erstellen
Enter the carton measurements and select the operating conditions that matter. Tempk can use this brief to prepare a liner structure and sample plan for fit and thermal review.
Suggested sample direction
Faltbarer Paketliner nach Maß
Measure before material selection
Vom Kartoninnenmaß zur nutzbaren Nutzlastkammer arbeiten
The liner must fit the box and still leave enough room for product, Kühlmittel, dividers and closure. A nominal carton size rarely captures board thickness, manufacturing variation or flap interference.
Internal lengthInnenbreiteInternal height
Usable payload chamber
after liner, folds and closure
after liner, folds and closure
2. Platz für den Liner-Aufbau reservieren
Schaum, Blase, board thickness, corner overlaps and top closure all reduce the clear internal chamber.
3. Beladenen Packout prüfen
Confirm payload removal, coolant clearance, Leerekontrolle, closure pressure and carton shape with the actual product format.
Verwenden Sie das Box Liner Sizing Tool to organize basic measurements. The final cutting size should still be confirmed from a physical sample or approved dieline.
Choose how the liner is assembled
Liner-Format an die Packstation anpassen
Fold pattern affects corner coverage, Packzeit, flat-pack volume, moisture paths and how consistently operators can close the carton.
Einfacher Faltliner
A scored liner opens inside the carton and reduces the number of loose parts at the packing station.
- Bester Ausgangspunkt
- Repeat parcel cartons with a stable size and a simple loading sequence.
- Bestätigen
- Fold memory, corner overlap, top closure and flat-stack height.
Mehrteiliges Liner-Set
Separate panels can adapt around unusual carton proportions or create different wall and lid constructions.
- Bester Ausgangspunkt
- Large cartons, low initial volumes or projects comparing insulation combinations.
- Bestätigen
- Part count, Orientierungsmarkierungen, Lücken, assembly time and missing-panel risk.
Beutel- oder Folienkarton-Einsatz
A pouch can simplify moisture containment; a foil-laminated board insert can add shape and defined folds.
- Bester Ausgangspunkt
- Wet loads, small parcels or packouts that need a more self-supporting cavity.
- Bestätigen
- Seam position, Pannengefahr, Drainage, lid overlap and product removal.
Define what will be quoted
Liner als vollständig geliefertes Bauteil spezifizieren
Material name alone is not enough for repeat purchasing. The drawing, layer construction, Falten, Nähte, tolerances and packing method should be controlled together.
| Spezifikationsartikel | Choices to define | What to check in the sample |
|---|---|---|
| Carton and fit | Measured internal dimensions, carton board, liner outer dimensions, assembly clearance and orientation | Easy insertion without buckling, gaps or excessive outward pressure on the carton. |
| Thermal construction | Foil-faced EPE foam, Luftpolsterfolie, foil-laminated board or an agreed paper/fiber concept | Layer identity, Dicke, edge condition, compression and consistency across panels. |
| Fold and seam | One-piece score pattern, Panel-Set, pouch seam, corner overlap, lid style and joining method | No unintended open corner, snag, sharp edge or assembly ambiguity. |
| Feuchtigkeitskontrolle | Surface film, sealed seam, Liner-Tasche, saugfähige Unterlage, leak containment and venting decision | Condensation path, wet-out, Punktion, label adhesion and carton strength after the route. |
| Coolant integration | Spitze, side or base positions; Taschen; Trenner; Pufferschichten; pack size and removal method | Stable coolant placement without crushing product or preventing closure. |
| Identifikation | Logo, Farbe, liner size code, fold marks, part number, batch label and packing instruction | Operators can select, orient and fold the correct liner without guesswork. |
| Supply pack | Flat-stack quantity, bundle size, carton kit, Palettenmuster, moisture wrap and storage condition | Acceptable warehouse cube, unpacking time, panel flatness and damage rate. |
Plan the supply form
Linerpreis mit Packaufwand und Frachtvolumen vergleichen
A liner that performs well but arrives in bulky pre-assembled form may create avoidable inbound freight and warehouse pressure. Review the full packing operation before approving supply.
Flach verpackt
Lowest assembled volume at receipt and suited to palletized bulk supply. Check fold memory, operator setup time and bundle protection.
Karton-Kit
Liner and matching carton are packed as one controlled set. Check part identification, kit completeness and replenishment workflow.
Vormontiert
Reduces folding at the shipping station but increases transport and storage cube. Check nesting, shape recovery and handling damage.
Approve the liner in stages
Passform und Ablauf vor beladenem Thermotest prüfen
Separating fit, pack-station and performance checks makes design changes easier to understand and avoids spending a thermal test on a liner that operators cannot assemble consistently.
Zuschnittmuster
Maße bestätigen, Falten, Nähte, Deckelüberlappung, carton insertion and the minimum usable chamber.
Packversuch
Time the assembly, load real product and coolant, check closure pressure and observe operator errors.
Beladener Temperaturtest
Use the agreed payload, starting conditions, Kühlmittel, ambient profile and sensor positions.
Transportprüfung
Inspect liner movement, Punktion, wet-out, Kartonstärke, product condition and receiving steps.
From drawing to repeat supply
OEM-Liner um Ihren realen Packout entwickeln
Messen
Provide an erected carton, Innenmaße, board details and required payload space.
Struktur wählen
Set the material direction, Faltmuster, Schließung, moisture control and coolant positions.
Zuschnittmuster
Überprüfen Sie die Passform, Montage, nutzbares Volumen, labels and the loaded packing sequence.
Packout testen
Check the agreed thermal route plus handling, condensation and carton integrity.
Bestellung freigeben
Approve the drawing, Toleranzen, bundle quantity, pallet pack, artwork and reorder code.
Use the connected planning resources
Vergleichen Sie Materialien, calculate size and review the route
Planungstools
Box Liner Sizing ToolReferenz zu IsoliermaterialienRisikoprüfer für KühlkettenroutenPackout-Design & TestenProdukte und Anwendungen
Insulated Box Liner RangeDisposable Thermal Box LinerFoil-Laminated Board BoxEssensset- und LebensmittellieferverpackungKühlkettenlösungen für MeeresfrüchteAusführliche Anleitung
Liner, EPS and EPP ComparedReduce Condensation and Wet CartonsInformation to Prepare Before an RFQBefore requesting a sample
Fragen zu Kartonlinern nach Maß
Should I send the carton outside or inside dimensions?
Send measured internal length, width and height from an erected carton. Also provide the outside size, board grade or dieline when available so fit and shipping cube can be reviewed together.
How much payload space will the liner remove?
That depends on material thickness, Falten, corner overlaps, lid design and assembly clearance. Tempk can confirm usable chamber dimensions on the cut sample rather than relying on a generic deduction.
Which liner material is best?
The choice depends on route duration, Zielzustand, Feuchtigkeit, Handhabung, required rigidity, Entsorgungsziele, packing speed and cost. Compare the complete packout under the intended route conditions.
Can liners be supplied flat-packed?
Ja. Folding and multi-panel liners can be bundled flat to reduce storage and inbound freight volume. Bundle size, fold recovery and assembly time should be approved with the sample.
Can Tempk add a logo or folding instructions?
Identification labels, size codes, Orientierungsmarkierungen, printed instructions and selected branding options can be included after the liner drawing and supply pack are confirmed.
Do custom liners include coolant?
The liner can be designed around defined gel packs, Eisziegel, PCM or other suitable coolant positions. Coolant quantity and placement should be confirmed with the actual payload and route test.
Bereit, einen isolierten Liner an Ihren Karton anzupassen?
Share the erected carton dimensions, Nutzlast, Route, Kühlmittel, moisture exposure and order quantity. Tempk can prepare a liner sample direction and OEM quotation.