Custom coolant systems for repeatable packouts

PCM-Packs und Kühlakkus nach Maß für den Kühlkettenversand

Choose the phase point, PCM form, Abmessungen, Hülse, Konditionierungsmethode, feste Platzierung, Etiketten, and repeat-order requirements around your product limits and insulated shipper.

Build a PCM sample brief
Start from product limitsSelect the phase behavior only after the acceptable temperature range is defined.
Fix every positionMatch brick or panel dimensions to the chamber, Taschen, Trenner, and packing sequence.
Control conditioningRecord how each PCM unit is prepared, inszeniert, inspiziert, zurückgegeben, und wiederverwendet.

Prepare your sample request

Briefing für PCM-Pack und Kühlakku erstellen

Select the shipment details your quality, Logistik, and packing teams already know. Tempk can use the brief to recommend samples; the final phase point, Menge, and placement must be checked in the complete packout.

Was angepasst werden soll?

Recommended starting configuration

    Choose the operating form

    PCM-Format an Versender und täglichen Ablauf anpassen

    Rigid bricks, flexible Beutel, and panel arrays solve different fit and handling problems. Select the form around usable chamber space and repeatability, not appearance alone.

    Fixed reusable layout

    Starre HDPE-Kühlakkus

    Useful for EPP boxes, medizinische Kühlboxen, Versandtaschen, and return loops that need durable shells, einfache Reinigung, feste Platzierung, and inventory control.

    View reusable ice bricks
    Space-conforming layout

    Flexible PCM-Beutel

    Useful when the coolant must fit narrow side gaps, lid spaces, or irregular payloads while limiting unused volume in a one-way shipper.

    Compare PCM behavior
    Qualified chamber layout

    PCM-Paneele oder Kartuschen

    Useful for fixed medical or high-value shippers where every panel position, Konditionierungszustand, Separator, and logger point is recorded.

    Plan pharmaceutical packaging
    Mixed thermal load

    Hybrider Kühlelement-Packout

    Combines rigid and flexible PCM, or PCM with another approved cold source, when the chamber needs both fixed capacity and gap-filling coverage.

    Plan packout testing

    Repeat-order control

    Freigegebenes PCM-System nach der Bemusterung konstant halten

    A repeatable packout depends on more than the coolant formula. The physical unit, Ausgangsbedingung, Position, and operating checks must stay aligned with the tested assembly.

    1

    PCM-Identität

    Fix the phase point, formulation reference, fill mass or volume, batch controls, and label used for the approved program.

    2

    Physische Passform

    Fix the outside dimensions, Dicke, Schale oder Folie, Orientierung, number of units, and chamber clearance.

    3

    Ausgangszustand

    Record conditioning temperature, minimale Konditionierungszeit, Staging-Grenze, and how ready units are identified.

    4

    Pack-and-Return-Prozess

    Kontrollieren Sie die Platzierung, Separatoren, opening sequence, Reinigung, Inspektion, Inventar, and retirement of damaged units.

    Choose by temperature requirement

    Mit dem Handhabungsbereich beginnen und dann den vollständigen Packout bestätigen

    Use these options to narrow the first samples. Final performance depends on the payload, PCM-Menge, Konditionierung, Isolierung, Platzierung, and route profile working together.

    VersandanforderungPCM starting optionPlacement and separationWhat the sample should confirm
    2–8°C freeze-sensitive medicineConditioned PCM selected against the approved product limits, in a rigid panel, Ziegel, or fixed pouch arrangement.Use a separated payload chamber and prevent direct frozen-coolant contact unless the qualified design permits it.Warmest and coldest product points, Einfrierrisiko, Verzögerungsspielraum, Wiederholbarkeit der Konditionierung, and assembly accuracy.
    15–25°C kontrollierte RaumtemperaturPCM phase behavior and starting condition chosen for both hot-season and cold-season protection.Place units to buffer external exposure without creating a localized cold zone beside the payload.Summer heat ingress, winter cold soak, handoff transitions, Inszenierungszeit, and seasonal operating instructions.
    Chilled food or local deliveryRigid ice bricks or PCM pouches sized to available bag or box space and the required delivery cycle.Use pockets, Trenner, or fixed top and side positions to stop movement, zerquetschen, or direct contact with fragile food.Ankunftszustand, Kondensation, Produktdruck, bag balance, Öffnungshäufigkeit, Reinigung, and refreezing workflow.
    Gefrorene RouteSubzero PCM or a hybrid system compared with other approved frozen cold sources and carrier constraints.Distribute the cold source around the frozen chamber while protecting packaging, Etiketten, and products from concentrated contact.Payload warming, remaining cold source, Streckenverzögerung, pressure or vapor considerations, Etiketten, und Empfängerhandling.
    Reusable PCM ice bricks in multiple sizes and colors for custom cold chain packouts
    Existing Tempk rigid ice brick formats provide reference dimensions before a custom shell or packout is developed.

    Fit the coolant to the chamber

    Eine PCM-Einheit muss nach vollständiger Konditionierung in den Versender passen

    Frozen or conditioned thickness, cap clearance, geformte Ecken, Teilerposition, payload removal, and packing speed can all change whether a brick works in practice.

    Nutzbaren Raum messen

    Share internal shipper and payload dimensions, nicht nur die äußere Kartongröße.

    Abmessungen nach Konditionierung prüfen

    Check the unit after conditioning for thickness, Ebenheit, fit, and surface condition.

    Ausrichtung festlegen

    Use pockets, Slots, Etiketten, Farben, or a packing diagram so operators repeat the same layout.

    Nutzlast schützen

    Review separators and pressure points around cartons, Fläschchen, Tabletts, Flaschen, und Etiketten.

    Conditioning and reuse

    Betriebsroutine zusammen mit dem PCM gestalten

    A good sample can still fail in daily use when a brick is only partly conditioned, staged too long, placed in the wrong slot, or returned without inspection.

    Before conditioning

    Passendes PCM-Set bestimmen

    Use a part number, Farbe, Etikett, phase-point reference, and quantity list so different coolant families are not mixed.

    Konditionierung

    Jede Einheit einheitlich vorbereiten

    Define equipment, Lademuster, Konditionierungstemperatur, minimum time, Staging-Grenze, and readiness check.

    Verpackung

    Anordnung platzieren und dokumentieren

    Use numbered positions, Separatoren, a pack diagram, and logger locations that match the sample or approved assembly.

    Return and reuse

    Sauber, überprüfen, and retire

    Überprüfen Sie die Leckage, cap or weld integrity, Verformung, Kontamination, Etiketten, and missing units before reconditioning.

    Choose your custom options

    PCM-Einheit und Lieferform freigeben

    Customization itemDecisions to provideWhat the sample or approval should confirm
    Phase point and formulationProduktgrenzen, Zielband, Gefrierempfindlichkeit, saisonales Profil, reuse need, and material requirements.Selected PCM reference, Konditionierungszustand, thermal behavior in the complete packout, and agreed documentation.
    Dimensions and capacityMaximum length, Breite, Dicke, chamber clearance, Nutzlastanordnung, and required placement.Conditioned fit, nutzbares Nutzlastvolumen, Orientierung, pocket or rack fit, und Packgeschwindigkeit.
    Shell or pouchRigid HDPE, flexible film, panel construction, cap or weld, puncture exposure, und Reinigungsprozess.Auslaufsicherheit, Verschlussintegrität, Oberflächenzustand, Handhabung, and compatibility with the intended operation.
    Farbe, Etikett, and numberingFarbcodierung, Logo, product ID, phase-point label, Konditionierungsanweisungen, Barcode, and warning text.Kunstwerk, print or label adhesion, scan area, operator clarity, and traceability through return and reuse.
    Conditioning and pack instructionsAusrüstung, Temperatur, Zeit, Inszenierung, Montagereihenfolge, Separatoren, Loggerpunkte, und Erhalt von Schecks.A repeatable SOP or packing diagram that trained operators can follow without changing the tested layout.
    Carton and repeat supplyUnits per carton, Schutzverpackung, Palettenplan, export label, monatlicher Bedarf, Inspektion, and reorder code.Approved carton count, transit protection, Eingangskontrolle, batch reference, and repeat-order specification.

    From samples to repeat orders

    PCM-System stufenweise freigeben

    1

    Grenzen bestätigen

    Document the payload, Temperaturgrenzen, Route, Absender, und Betriebsbeschränkungen.

    2

    Kandidaten auswählen

    Compare PCM phase behavior, bilden, Abmessungen, Konditionierung, and chamber placement.

    3

    Physische Passform prüfen

    Condition sample units and review pockets, Trenner, Nutzlastraum, Etiketten, und Packgeschwindigkeit.

    4

    Packout-Test durchführen

    Test the complete loaded shipper under the agreed ambient and route assumptions.

    5

    Nachbestellungen freigeben

    Approve the unit specification, conditioning record, Verpackungsdiagramm, Kartonplan, and reorder code.

    Complete the PCM packout

    Vollständigen Packout weiter planen

    Qualification reference: Healthcare and vaccine projects should follow the product owner’s quality requirements and applicable transport procedures. WHO/PQS recognizes PCM packs as coolant packs with phase-change temperatures other than 0°C, während ISta 7e provides a framework for evaluating thermal transport packaging against external temperature exposure.

    Questions before sampling

    FAQ zu PCM-Packs und Kühlakkus nach Maß

    Is the coldest PCM always the safest choice?

    NEIN. A colder phase point can increase direct-contact or freezing risk for sensitive products. Select the PCM against the approved product limits, Ausgangsbedingung, Isolierung, Route, and separation, then test the complete packout.

    Can the PCM phase point be customized?

    Project-specific PCM options may be discussed, but the requested phase behavior, Kompatibilität, Konditionierungsmethode, Menge, and documentation must be reviewed before samples or bulk supply are approved.

    Should we choose a rigid ice brick or a flexible PCM pouch?

    Rigid bricks suit fixed, reusable layouts and easy cleaning. Flexible pouches fit narrow spaces and irregular payloads. The right choice depends on chamber dimensions, pressure points, Wiederverwendung, und Verpackungsablauf.

    How many PCM bricks are needed?

    There is no reliable universal number. Quantity depends on payload mass, Starttemperatur, shipper performance, unit phase behavior, Umgebungsprofil, Streckendauer, Platzierung, und akzeptabler Ankunftszustand.

    Do PCM packs need conditioning instructions?

    Ja. The approved packout should state conditioning equipment, Temperatur, minimum time, Staging-Grenze, Bereitschaftsprüfung, number of units, Orientierung, and placement sequence.

    Can used ice bricks be returned and reused?

    They can support a reusable program when the return loop includes cleaning, Inspektion, Inventar, reconditioning, and retirement criteria for leaking, deformed, kontaminiert, or unidentifiable units.

    Bereit, ein PCM-Pack oder Kühlakku-Set zu konfigurieren?

    Share the product limits, Nutzlast, Route, Isolierter Versender, conditioning equipment, preferred PCM form, Modell wiederverwenden, Menge, and required test or approval records. Tempk can recommend samples and prepare an OEM quotation.