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Insulation Material Reference for Cold Chain Packaging

Compare insulation families for your package design. Consider usable payload space, moisture exposure, return logistics and the complete packout; a material’s conductivity alone cannot establish shipping performance.

Describe your insulation design

Build a discussion shortlist from your design priorities. These options are not product recommendations or qualified shipping configurations.

Choose a design priority to see material families and questions to discuss.

Ten insulation families and design checks

Reference categories, not Tempk product specifications. Conductivity depends on the grade, density, mean test temperature, moisture and ageing. Compare matching test conditions and the installed structure.

10 of 10 reference entries shown

Ten insulation families and design checks
CompareMaterialStructure / design roleThermal data basisAssembly checksWhere to evaluateWhat to confirm
Vacuum insulation panel (VIP)Evacuated sealed panel for designs with limited wall space.Request conductivity and thickness data for the exact grade.Protect the envelope; review edges, joints and fit.Compact parcel or pallet systems needing protected panels.Ageing, edge effects, vacuum integrity and damage checks.
Aerogel blanketFlexible insulation layer for shaped liners and local details.Request conductivity and thickness data for the exact grade.Review covering, compression and dust containment.Space-limited liners or difficult corners in a reviewed structure.Grade, installed thickness, handling protection and cost.
Phenolic foam boardRigid foam panel used in some insulation structures.Request conductivity and thickness data for the exact grade.Check brittleness, facing and edge protection.Rigid panel concepts where the grade and supply form are suitable.Service temperature, contact controls and specific test evidence; no generic fire rating.
PUR / PIR rigid foamRigid foam for panel or moulded insulation concepts.Request conductivity and thickness data for the exact grade.Review foam ageing, facings, joints and lid construction.Parcel or pallet insulation systems with a defined wall structure.Actual formulation, aged properties, fit and manufacturing tolerances.
XPS foam boardClosed-cell rigid foam board for panel construction.Request conductivity and thickness data for the exact grade.Review seams, cut edges and moisture exposure.Rigid box or liner concepts with appropriate handling protection.Grade-specific water uptake, conductivity and material compatibility.
EPS moulded box / panelExpanded polystyrene bead foam in moulded boxes or panels.Request conductivity and thickness data for the exact grade.Review density, bead fusion, lid fit and crush resistance.One-way food or other temperature-sensitive parcel systems.Actual grade, wall geometry, handling and local disposal options.
EPP moulded foam boxExpanded polypropylene bead foam for reusable structures.Request conductivity and thickness data for the exact grade.Review cleaning, damage inspection and return logistics.Returnable totes or reusable parcel concepts.Grade, thermal evidence and a defined reuse process; no universal cycle count.
EPE / PE foam linerFlexible polyethylene foam for liners, cushioning and separators.Request conductivity and thickness data for the exact grade.Review compression, lamination, seams and closure.Pouches or flexible layers within a reviewed packout.Installed thickness and full-system performance; not a long-duration guarantee.
Mineral wool / glass wool panelFibre insulation mainly considered for industrial enclosures.Request conductivity and thickness data for the exact grade.Control fibre shedding, compression and moisture.Industrial or pallet enclosure concepts where containment is suitable.Contact protection and handling suitability; not a generic direct-contact parcel liner.
Corrugated fibreboard / paper honeycombStructural spacer, insert or carton layer; geometry affects heat transfer.Request conductivity and thickness data for the exact grade.Review flutes, air gaps, moisture and compression.Structural layers combined with suitable insulation and coolant.Specific construction and local recycling acceptance; not a universal insulation substitute.

Reference categories, not Tempk product specifications. Conductivity depends on the grade, density, mean test temperature, moisture and ageing. Compare matching test conditions and the installed structure.

Compare up to three entries

Select rows to keep their preparation and configuration questions together. Selections remain available when you filter the table.

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Estimate one layer’s thermal resistance

Enter the installed layer thickness and a documented conductivity for the same material and conditions. This steady-state estimate applies to a uniform layer; it is not a whole-box rating.

Use a decimal dot or comma, without thousands separators. R = (d / 1000) / k; layer conductance per area = 1 / R. These are SI units, not US customary R units.

Layer thermal resistance R (m²·K/W)

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Layer conductance per area (W/(m²·K))

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The result excludes panel edges, joints, lid gaps, surface resistances and other layers. It does not calculate whole-box U-value, heat load, hold time or required coolant mass.

Turn material data into a packaging design

Compare equivalent test data

Match the actual grade, density, thickness, mean temperature, moisture and ageing basis. Building-material data can explain measurement principles but do not qualify a cold-chain package.

Review the installed wall

Account for corners, lid fit, panel edges, compression, facings and usable payload space. Confirm how the outer shell, liner and insulation work together.

Verify the complete packout

Review payload, coolant layout, starting conditions and route exposure together. Check cleaning and inspection for reuse; confirm local recycling acceptance for the specific construction.

Insulation material questions

Which insulation is best for cold chain packaging?

There is no universal best material. Compare payload space, wall construction, preparation, handling, route exposure and thermal evidence for the complete packout.

Why are there no default conductivity ranges in this table?

Grade, density, temperature, moisture, ageing and test method affect the result. Request the actual material data sheet and use comparable conditions instead of a generic midpoint.

Does a higher layer R-value mean a longer shipping duration?

It describes greater resistance to heat flow for that layer under the stated conditions. Shipping duration also depends on joints, coolant, payload, starting state and the ambient profile; confirm it with full-system evidence.

Can VIP or aerogel always replace a thicker foam wall?

Review the installed design, protective layers, edges, available sizes, handling and cost. A low centre-of-panel conductivity does not describe every joint or damaged panel.

Does reusable or recyclable mean environmentally better?

Review the actual return rate, cleaning, service life, material separation and local recycling acceptance. A material label alone does not establish an environmental benefit.

What should I send for an insulation review?

Share internal and external dimensions, allowable wall space, product temperature limits, payload, coolant concept, route duration and conditions, handling and reuse plan, plus available material or packout test data.

Prepare an insulation inquiry

The design context, selected materials and any layer calculation are included below. Add your dimensions, product temperature limits, route duration and specific question.

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